Kart shop for Karts, Engines and Accessories
Your shopping cart
transmission parts

Kart Chains in Karting – Differences, Sizes and Proper Gear Ratio

In kart racing, power is generally transmitted via a drive chain. Depending on the engine and kart class, different chain types and chain sizes are used. Choosing the correct kart chain and the right gear ratio is crucial for acceleration, top speed and ultimately your lap time.

Which Chains Are Used in Karting?

The following chain types are commonly used in karting:

  • 219 chain
  • 215 chain
  • 428 chain
  • 415 chain

The numbers (219, 215, 428, 415) refer to the specific chain size or pitch.

219 Chain – The Standard in Modern Karting

The 219 chain is the absolute standard in modern karting. It is used in classes such as:

  • IAME X30
  • IAME S125
  • ROTAX FR 125 MAX
  • OK engines (OK, OKJ)

The 219 chain offers an ideal combination of durability, efficiency and low rolling resistance – perfect for high-performance 2-stroke engines.

215 Chain – Lightweight Alternative for Mini Classes

The 215 chain is a lighter and smaller alternative to the 219 chain.
In recent years, it has mainly been used in Mini kart classes.

Advantages:

  • lower weight
  • reduced rotating mass
  • ideal for lower-powered engines

428 Chain – For KZ and 4-Stroke Engines

The 428 chain is primarily used in KZ shifter karts and, in some cases, in 4-stroke engines.
It is more robust and designed to handle higher torque – ideal for high-performance engines with a gearbox.

415 Chain – Lighter Alternative to the 428 Type

The 415 chain is smaller and lighter than the 428 chain.
In the KZ category, it is used as an alternative when reducing weight and friction losses is the goal.
In practice, however, this chain is currently rarely used.

The Correct Gear Ratio in Karting – Crucial for Your Performance

In addition to choosing the correct chain size, the gear ratio in your kart plays a central role.

The interaction between:

  • front sprocket (engine)
  • rear sprocket (rear axle)
  • chain type

determines:

  • acceleration
  • achievable top speed
  • driveability of the kart
  • lap time

In shifter karts (KZ), the gear ratio also affects gear selection in specific sections of the track. An optimally matched ratio ensures that the engine always operates within its ideal RPM range.

Conclusion

Choosing the right kart chain (219, 215, 428 or 415) as well as the correct gear ratio are key factors in kart racing. They influence not only on-track performance, but also the driving feel and overall setup of your kart.

If you want to run at the front in competitive racing, you should pay special attention to the drivetrain and chain selection. IMPORTANT!

The chain, front sprocket and rear sprocket must always be of the same type. Particular caution is required with type 215, as it is similar to type 219. Mixing these types will inevitably result in immediate failure of the entire drivetrain system.

When installing the chain kit, ensure perfect alignment between the rear sprocket and the chain. Even minor misalignment can lead to rapid wear.


Physics in Karting – Why Kart Chains Are Subject to Extreme Stress

The drivetrain of a go-kart is exposed to enormous stress under racing conditions. Several factors act simultaneously on the kart chain and the entire chain set:

  • very small engine sprocket
  • tight chain wrap radius
  • high engine RPM
  • extreme acceleration forces

The tight rotation around the small front sprocket results in significantly higher mechanical stress compared to, for example, a motorcycle.

In addition, the rotational speed of a kart chain is many times higher than in most other vehicles. This substantially increases friction, heat generation and overall material stress.

External influences further add to the load, such as:

  • bottoming out
  • kerb impacts
  • dirt and rubber debris
  • vibrations

All these factors demand maximum stability and precision from the kart chain and the entire drivetrain system.

Guide: Why Specialized Products for Karting Are Essential

Due to these unique stresses, kart chains, sprockets, rear sprockets and chain lubricants are specifically developed for kart racing.

Products from other applications – even high-quality motorcycle components – often do not fully meet the specific requirements of karting.

The reasons include:

  • different RPM ranges
  • lower rotational speeds
  • larger wrap radii
  • different peak load characteristics

Choosing the correct chain spray for kart chains is particularly crucial:

The lubricant must simultaneously:

  • withstand very high RPM
  • provide minimal rolling resistance
  • reliably protect against wear
  • avoid unnecessarily attracting dirt

Our Recommendation for Kart Chains and Maintenance Products

We recommend using only high-quality products that have been specifically developed and manufactured for kart racing.

This ensures that:

  • your kart chain achieves maximum service life
  • the drivetrain operates efficiently
  • power loss is minimized
  • operational safety in racing conditions is guaranteed